This is an Australian made communications receiver, manufactured by T.C.A. (Telecommunication Company of Australia, a subsidiary of Philips). It was designed and made in Adelaide in 1961 for the Australian Army and called the Reception Set R5223. The receiver covers 1.5mcs to 30.5mcs in 29 bands, each band being 1mc wide and centered on the frequencies 2 to 30mcs. It is a 13 valve super heterodyne receiver using double conversion (the 2 lower bands are single conversion only), and is suitable for CW, MCW, and VOICE. It is in an aluminium watertight case, and even the speaker is waterproof. Flanges can be added to the side of the case to rack mount the unit. The power requirements can be selected to be 240VAC, 110VAC, or 12VDC.
The receiver is easy to use, with a nicely spread out linear frequency scale. It is easy to tune in stations, but scanning through the spectrum involves switching in the many bands and moving the dial pointer from one end of the dial to the other to continue tuning. It has 2 dial windows. The top straight one is the linear dial that has a pointer moving 500kcs either side of the selected megacycle tuning range. The lower fan shaped one has a circular dial marked in kcs, also with linear graduations. The dial pointer of this one can be set with the calibrator. The tuning knob would be better if it were larger and had a flywheel. It is smooth and does have a lock. The dial calibrations are in black lettering for all the double converted bands. The lower 2 bands are calibrated in red, and read in reverse. This is because they are lower in frequency than the first IF. The receiver suffers from having only a BFO and so SSB tuning is not as easy as it could be. It only has one filter for adjusting bandwidth. Having selectable Collins mechanical filters would be an asset.
The receiver has a POWER ON/OFF switch which will also turn the speaker ON and OFF. The FUNCTION switch has a standby position where only the valve heaters are on, and RT, MCW, CW positions for the reception mode. When the FUNCTION switch is on RT, the AGC is switched ON. When the FUNCTION switch is on CW, the BFO is on and the note control is located in the centre of the LTR (limiter) control. There is another MCW and CW position which connects a filter in circuit, tuned with the FILTER control. This has a 250 cps pass band and is tuneable over the audio range. When the filter is switched out, this knob becomes a high cut audio filter, or TONE control. The AUDIO GAIN control is in the centre of the FUNCTION switch. There is a 4 position LTR switch, which allows for single or double diversity, with or without the LIMITER. When in double diversity, the IF output connectors and the AGC connectors of the 2 receivers should be connected together. There is a main tuning knob which is used to select the frequency. This has a KILOCYCLES scale with an adjustable pointer (called ZERO ADJ) and a MEGACYCLES scale. There is a dial LOCK for the tuning control. There is an RF GAIN control to change the receiver sensitivity. There is a BAND SWITCH to select the 29 bands, each 1mc wide. The dial lights can be controlled from the LIGHTING ON/OFF switch. The CAL switch will turn a 1mc crystal calibrator ON, which allows the dial pointer to be accurately set with the ZERO ADJ knob. The AERIAL trimmer will tune the aerial.
The meter on the front, has many uses, selected by a switch. It is usually used as an S meter. It can also be switched to show Audio level, the High Tension voltage, the current drawn by the valves V1-V3, V4-V5, V6, V7, V8, V9-V11, V12-V13, and Test. When in the INT. TEST position, the meter is switched to two probes which can be used to measure voltages inside the unit. The probes are normally stored in a fibre tube on the Left Hand Side of the receiver, near the power transformer. The internal photo shows them extracted and ready for use.
The receiver is a double conversion receiver on most bands. It is designed as a single conversion receiver for 2 bands, and with a frequency converter used to provide coverage for the other 27 bands. All coils are permeably tuned which results in a linear frequency scale. The 6BA6 RF amplifier is coupled to the 6BE6 first mixer, which uses a 6AU6 oscillator. This oscillator is crystal controlled, with 9 crystals in the range 6 to 14 mcs. The oscillator is off for the lower 2 bands, and so the RF passes straight through the mixer, unchanged. The first I.F/second mixer uses a 6BE6 with another 6AU6 as the variable oscillator. The first I.F. is variable in the range 1.5 to 2.5mcs for all odd bands and 2.5 to 3.5mcs for all even bands. On the two lower bands (1.5-2.5mcs, and 2.5-3.5mcs), the variable IF is actually the receive frequency. On all other bands, an extra mixer is switched in, and various crystals are used in the local oscillator to shift the received frequency down to these 2 bands. The second I.F. is 500kcs and uses two 6BA6 valves with I.F. transformers between them. The output from here goes into the 12AT7 detector and limiter. The audio then goes to another 12AT7 used as an audio preamplifier and filter, and then to a 6AM5 power output valve. There is a 6AV6 used as the AGC rectifier and amplifier, with a 12AT7 providing an AGC threshold and a BFO. The AGC is applied to the two IF stages, both mixers and the RF stage. A calibrator which uses a 12AT7 can be switched on which allows the dial pointer to be adjusted to 100kcs graduations.
The aerial input can be 70 ohms unbalanced using a BNC connector, or 70/600 ohms balanced using terminals. There is a 600 ohm audio output terminal, and a 10 pin socket for the AGC lines, the audio output, and the speaker mute relay. There is also an output socket for the I.F. 500kcs signal. There is a multipin plug for the power input. There are 2 fuses on the front panel for the AC and DC power supplies.
The power supply uses a transformer with several primary windings. It has two 110V windings which can be connected to 110VAC, or in series for 240VAC and there are some taps to adjust this voltage. There is also a 12V winding for the vibrator to use on 12VDC. The power supply arrangements are quite interesting. It has a multipin power input plug, mains voltage selector and 3 different power cords. When running the receiver from 240VAC, use the 240V power cord, and select the voltage with the selector, and the cord multipin plug uses the appropriate pins. When running the receiver from 110VAC, use the 110V power cord and the voltage selector and the cord connects the appropriate pins. When running the receiver on 12VDC, use the 12V cord and the cord connects the appropriate pins.
It is built in a rugged aluminium case with a watertight gasket and many screws around the edge. All the shafts have seals on them, and the speaker and meter are waterproof. There are several modules inside the case, which are also sealed. They can be replaced easily. The valves are in screw down sealed valve shields, which will also stop them coming out due to vibration. There is a second panel behind the front panel that carries all the shafts and gearing for the dial and concentric controls.
The design idea is very similar to the Collins 51J3 receiver. It has the same arrangement of 2 single conversion bands (the Collins actually has 3) and a converter switched in for the other bands. It uses similar permeability tuning, and covers the same frequency. The Collins in addition, covers the broadcast band, 0.5 to 1.5mcs. The Collins suffers from no detector for SSB, the same as this receiver. My friend bought a cheap 51J4 at an auction, and when he pulled the covers off, it had no crystals. He pulled them from his spare R5223, and the Collins worked perfectly, as they were exactly the same frequency!
The receiver uses resistors which could be of higher quality. They are only 10% tolerance, and certainly don't appear to be mil-spec. The capacitors are of dubious quality as well. The IF transformer design is fragile, and buried inside the sealed modules, so it is difficult to repair.
The mechanical design is good and bad. The sealed modules and sealed valves and sealed case make reliability good, only to be let down by the poor resistor quality. The accessibility of all modules is good. The accessibility of the tuning and controls is bad. They are sandwiched between the front panel, and a second panel. If anything goes wrong mechanically in this area, it is difficult to get at. The ability to use different voltage supplies is good, and the metering is good.
When I first got the receiver, it made lots of noise, but only worked on 2 bands. These were when it was operating in single conversion. I had to remove the RF unit, and dig round inside until I found an open circuit resistor in the oscillator screen supply. All bands were now alive. An alignment brought up the sensitivity.
I could only find an operators manual, which made repairs difficult. After a year, I finally found a complete manual in Adelaide, and this made things a lot easier. Thanks Peter.
Some of the controls were sloppy, but these just needed the grub screws in the knobs, shafts, and couplings tightened. The main tuning knob was way out of alignment. It hit the stop, short of the Left Hand end, and had no stop at the other end. After a lot failed attempts, I finally disconnected the 3 tuning shafts which went to the RF amplifier, Variable IF and the VFO. I then managed to get the mechanical stops to work, and in the correct place. The next challenge was to reconnect the 3 shafts. On the lower 2 bands, the RF tuning was not important, so I could juggle the VFO and Variable IF, until these agreed with the dial. Then the RF tuning shaft could be set up for the other bands. It took a few days to get it right. This was done before the alignment of course. Fiddling about with the mechanical couplings and stops, in behind the panel was tricky due to the cramped space.
The receiver looked modified, or so it seemed. There was a mains cord coming out where the mains connector should have been. I looked at the mains selection switch, and it was still new. It had never had solder on it! There was no vibrator, or relay. There was also no nameplate or serial number! This must have been one of the last assembled and they used the last of the parts they had, omitting the redundant ones. Another possible explanation, is that is was never finished, and sold off incomplete. Someone then added the mains cord. Either that, or it was an in-house receiver, used for testing perhaps. My friend had 2 of these receivers, one missing the crystals. So he offered it to me so that I could add the missing parts to mine. Thanks Ian. I took the mains connector, vibrator, delay relay, meter leads, dial lock, and copied his nameplate. I made the artwork on a computer, and the plate from Scotch Cal. It looks good, providing you don't compare it with a real one. Consequently the receiver has no serial number. I wired everything in as per the circuit, tested it, and it now works on the 3 supply voltages.
Occasionally it would stop. I discovered that by pushing on a capacitor, I could make it stop, anytime I liked. It took several hours to find the short circuit, between a terminal and chassis, on the exact opposite side of the receiver! Pushing on the capacitor, slightly warped the chassis to produce this subtle fault.
I gave it a good clean, and it looks very nice. The insides were clean,
only the case and front panel were dirty. I get the impression from the
soldering inside, that more than one person has worked on this receiver,
looking for the faults, and I assume finally giving up. Well, it has a home
now, and works nicely.
I recently obtained another receiver and it received no signals, but
it did make a lot of noise. It turned out that it wasn't received noise, but
internal noise. I isolated the noise to the first IF module, and after much
deliberation, decided to open it. I replaced 2 mica capacitors which were
breaking down, from HT to ground. The photograph shows the IF module when
The IF coils are fragile and of a poor design, the same types being used
for IF transformers and the VFO coils. They look like a small Philips IF
transformer, similar to the ones used in TV sets. The insides consist of
2 halves of a bakelite molding, held together by the transformer case, and
a small crimp on the bottom. The photograph shows the IF can removed, and
one of the mica capacitors which is mounted partially within the IF can,
indicated by the step in the bakelite molding.
The actual coils are small and wound on a glass like former which is brittle. There are several 2 mm diameter 10 mm long ferrite rods, next to the coils to give the appropriate inductance. The adjustable core, uses a similar ferrite core, but with a brass threaded extension, with a slot head, for adjustment. A metal screwdriver does not affect the inductance during adjustment. A straight wire of spring steel rests against the brass thread, and this is located in a groove in the bakelite. If this spring is weak, then the core will slip down into the transformer, when you attempt to adjust it. Bend this spring a tiny amount and then the cores will adjust smoothly and reliably. Test it before reassembly. On the IF transformers, the resonating mica capacitors are partially inside the transformer, and poke out the bottom, which is a strange method of mounting them.
The replacement of the mica capacitors cured a lot of the noise, but revealed more noise in the VIF module. I opened that module and replaced another mica capacitor, also from HT to ground. The VFO oscillator module was off frequency and I couldn't adjust the coils, so I had to open it and fix the cores. The second IF module was difficult to adjust as the IF slugs slipped, so I opened it and retensioned the spring. I also noticed that the slugs would resonate at 2 positions, all the way in, and all the way out. The position with the slug all the way out gave less gain than with the slug all the way in.
The audio output was low, and when switched to Filter, it oscillated.
I opened the audio module and replaced 3 capacitors which were way off value.
The module behaved properly after this, and the audio level was higher.
The curves of the TONE characteristic and the FILTER characteristic were
measured for various positions of the FILTER control.
The BFO was off frequency and dropped out of oscillation for half of the adjustment range. Also the AGC was behaving in a strange way, so the next chore was to open the BFO/DETECTOR/AGC module. There was a dry joint on the BFO trimmer which when resoldered, restored BFO operation. The strange AGC behavior was due to 1 resistor being high and 2 resistors being open circuit. The photograph shows the BFO/DETECTOR/AGC module opened.
The next photograph shows the IF and BFO coils which are under the component
board in the BFO/DETECTOR/AGC module.
The following photograph shows the BFO/DETECTOR/AGC module resealed.
Opening the sealed modules is not a problem. Remove the module after making
a sketch of the wiring. Heat up a 80 watt electric soldering iron. Apply
heat to one of the lower corners, scratching away the paint in a small area
with the soldering iron, and applying solder to aid heat transfer. Push
a slot head screwdriver into the join, until it opens a millimeter or two.
Remove the iron. Use 2 screwdrivers and work on the gap making it longer,
and fracturing the solder along the join, until the panel comes off. The
panel will be bent like a banana now. Gently bend it flat with a pair of
long nose pliers. For reassembly, clamp it together with some thin wood to
protect the paint. Use the big iron to melt the damaged corner, till it
reseals, check the panel is still clamped on squarely. With the join facing
up, and gently clamped closed or near closed, use the big iron and quickly
and smoothly apply a seam of solder along that edge. Wait for it to cool.
Reclamp and do another edge. When all edges are done, wipe off the flux
with turpentine. The module will look neat and clean if the job is done
smoothly. Reinstall the module. A friend told me that he does it another
way. He uses a very small butane gas torch and heats the seam, while pushing
in a scalpel blade to separate the cover. The blade is stainless steel,
so the solder does not stick to it, and it does not conduct too much heat.
The receiver was now quiet and had good IF sensitivity, but there was
still no RF coming through the aerial connector. The RF mixer module was
not performing. I removed the 2 covers to give access to the trimmers and
slugs. This gave partial access to the mixer and oscillator components. A
burnt resistor was replaced and another high resistor replaced, but there
was still no RF getting through. Voltages on the mixer and oscillator appeared
to be correct. I removed the RF amplifier valve and checked the voltages
at the pins as access to the bottom of the base was difficult. I noticed
that there was no voltage on the plate, and the meter lead acted like an
aerial and increased the noise. I could inject a signal at this point. So
this indicated that the RF amplifier plate coil was OK but the HT supply
was at fault. I removed the RF module and unsoldered the bottom plate. This
revealed the band switches but did not help much. The 2 plate resistors I
needed to access, were inaccessible. I discovered where the HT went to the
resistors and where it came back to the RF coils. I could just see the bypass
capacitor. I cut these leads and put in 2 new resistors. The bypass capacitor
was short circuit, so I cut one lead and insulated it, and added a new capacitor.
I could not remove the old components, so I left them in. The receiver began
to work and aligned easily.
As an interesting observation, one of the valves used was marked "Made In Japan" and has the AWV logo (Amalgamated Wireless Valve company).
This was a particularly bad example of the R5223 receiver, as all modules (except for the calibrator) needed to be removed and opened. However, it was very interesting, chasing and fixing the faults one by one.
Block diagram 1 (90k)
Block diagram 2 (80k)
Circuit 1 (162k)
Circuit 2 (171k)
Circuit 3 (160k)
Circuit 4 (159k)
Circuit 5 (261k)
Circuit 6 (183k)
Circuit 7 (339k)
Circuit 8 (111k)
Circuit 9 (174k)
Circuit 10 (215k)
User handbook on Receiver Radio R5223, Australian Military Forces 7610-66-020-0183,1964,.
Repair Documentation on Receiver Radio R5223, no numbers that I can find.
Ray Robinson VK2ILV
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